Merrem Tööstusplast has its own processing department with the most diverse CNC machines. This allows us to make the desired products based on your drawings.
The advantage of having our own machining department is that we can keep the entire process in-house. This enables us to guarantee a constant quality. Due to our knowledge about the plastics itself and the production processes, we can also advise you. Because we have a large warehouse with semi-finished products, we can keep a brief completion time. If it might occur that you have an unexpected production stop and you urgently need a part we will do our utmost to help you out.
We will gladly tell you more about the possibilities of this department in a personal conversation. We can then better explain our machining processes that are applicable to your business.
The milling of complex geometries with tight tolerances in both small and large series. We supply machined parts with the highest quality. From a wide range of semi-finished plastics and an ultra-modern machine park we choose the optimal solution for your application. We are milling conventional up to 900 x 300mm, CNC till 3000 x 2000mm with shuttle programs and up to 24 tools. We do this both 3- and 5-axis, for large series possibly with Robot loading.
Profiling, drilling and bank work
Merrem Tööstusplast is able to produce your designed profiles on the most modern machines. On our 4-sided profile milling we can produce any desired profile to any desired length.
The turning of complex geometries with tight tolerances in both small and large series. We supply turned parts of the highest quality. From a wide range of semi-finished plastics and ultra-modern machine park we choose the optimal solution for your application.
We are able to turn conventionally up to a diameter of 600mm, CNC up to a diameter of 400mm with driven tools and robotic loading. Turning machines up to a diameter of 120mm with automatic spindle throughput.
Because of the microprocessor-controlled sawing machines, Merrem Tööstusplast can deliver any plate-to-measure or rod-to-measure. Specially trained employees are able to program the saw formation in a way that cutting waste is kept to a minimum, thanks to multifunctional laser techniques. This process ensures fast, flexible and cost effective deliveries within 24 hours.
Merrem Tööstusplast is bonding mostly transparent plastics such as acrylic, polycarbonate and PETG. Our glue work can be recognized by high quality and attention for details. Merrem Tööstusplast has several technologies at its disposal like UV and 3K-bonding. Merrem Tööstusplast specializes in surface bonding, default bonding and edge bonding.
Merrem Tööstusplast bends transparent plastics in the oven, with infrared or using a filament. The technique depends upon radius and thickness. The curved pieces are always tension free.